Inside our 28,000 sq ft factory in Hyderabad

Every WoodenMax window, door, pergola or railing is cut, coated, glazed and packed at this single facility — under one roof, under one quality lead.

  • 28,000 sq ft covered + 4,000 sq ft material storage
  • 5 production lines: cutting · CNC · coating · glazing · packing
  • 12-person engineering team — average tenure 6.4 years
  • Monthly capacity: 18,000 sq ft of fabricated openings
WoodenMax aluminium fabrication factory exterior in Hyderabad, Nampally

The 7 stations a profile travels through

1

Material receipt & lot logging

Every aluminium billet enters with a mill test certificate. Alloy grade, temper, and lot number are logged before the billet enters the cutting bay.

2

Precision cutting

Twin-head Italian mitre saws cut to ±0.1 mm. Every cut is logged against the shop drawing for your opening — no shared inventory.

3

CNC machining

Drainage slots, lock pockets, drainage caps, weep holes — all routed on a 3-axis CNC. The profile leaves the bay ready for assembly.

4

Powder coating

Qualicoat Class-2 booth — degrease, chrome-free passivation, electrostatic powder spray (PPG / Akzo Nobel), 12-min cure at 200°C. Coat thickness verified at 60–80 microns on every shutter.

5

Glazing line

DGU units arrive sealed from Saint-Gobain / Asahi / Modi with their warranty papers. Our glazier fits them into the profile with EPDM-cushion gaskets — never raw silicone-on-glass.

6

Quality control

Each finished shutter is tested for: smooth operation (10 cycles), corner-joint integrity (4 mm gauge), water-bead test with a 50 mm Schauberger nozzle, and final visual.

7

Pack & dispatch

Each opening is foam-wrapped, corner-protected, labelled by opening number, and crated by site. Crates leave with your name, project address and a barcode that ties back to the shop drawing.

Quality lab — what we measure

TestStandardPass criteriaFrequency
Coat thicknessISO 236060–80 micronsEvery shutter
Coat adhesion (cross-cut)ISO 2409Grade 0 or 11 in 50
Salt-spray (coastal)ASTM B117500 h, no blisteringPer coating batch
Wind-loadIS 4351:2003+1.5/-1.5 kPa, < L/175 deflectionPer system, annually
Water tightnessEN 12208Class 9APer system, annually
Operating cyclesEN 119120,000 cycles, no failurePer system, annually

Want to visit?

We host customer site-visits Monday to Saturday, 10 AM to 5 PM, by appointment. A 90-minute guided tour covers the 7 stations + a sit-down with one of our engineers to discuss your project.

For B2B partners (architects, builders), we run a 3-hour deep-dive that includes our QC lab, the powder-coating booth (visible from a glass corridor), and a hands-on demo of system options.

Address & map

WoodenMax Architectural Elements
5-6-411/413, Aaghapura, Nampally
Hyderabad — 500001, Telangana, India

GPS: 17.397° N, 78.466° E · Phone: +91 78953 28080 · Email: [email protected] · GSTIN: 36ARWPA9740L1Z3

Frequently asked questions

Is the factory really yours, or do you outsource?

Fully in-house. The machinery and core team are 100% WoodenMax — operated by the founding family. At any time we run 10–12 live projects across India in parallel; site execution is shared with our trained partner crews under direct WoodenMax site-management.

Why does single-facility, single-team matter?

Because every joint, gasket, coating decision is taken by the same engineers. There is no inter-vendor blame game when an issue arises — service requests land back at the same factory that built the unit.

Do you serve cities outside Hyderabad?

Yes. All production happens in Hyderabad; finished crates ship by road to 14 cities. Free transport applies on orders ≥ ₹15 L within 1,000 km from Hyderabad — see policy.

Can I bring a structural engineer with me on the tour?

Of course. We routinely host architects and structural engineers. We will line up the relevant test data, system drawings and reference projects for your engineer to review.

Is there a video tour?

We are producing a professional 4-minute walk-through scheduled to launch in Q3 2026. Until then, a live virtual tour (Google Meet, 30 minutes, dedicated guide) can be booked any working day.

Ready to lock down a final binding quote?

WoodenMax engineers visit free within 48 hours, measure on site, and share a locked PDF quote with GST & transport pre-confirmed.

Book free site visit →

GST 18% extra • Free transport on ₹15L+ orders ≤ 1,000 km from Hyderabad • policy